Numerical modelling of industrial scale high frequency welding of cladded pipes

verfasst von: Wladimir Ebel, Martin Kroll, Alexander Nikanorov, Egbert Baake
Abstract: The aim of this work is to develop a model to simulate the high frequency (HF) welding process for cladded pipes and to find process parameters to solve the inconvenient power proportion between the cladding layers. A 2D model of HF pipe or profile welding was created. This model considers the most important parameters of the longitudinal HF-welding process of thin walled cladded pipes. Effects of welding speed, current frequency and material properties have been examined. The material combination of the metal sheets contains S235 as the carrier material and the corrosion resistant alloy 625 for the inner tube cladding. The results have been compared to an available experiment and to gain the basic validation of the model. An approach is proposed to facilitate high frequency welding of cladded pipes under consideration of industrial requirements for a chosen material combination.
Organisationseinheit(en): Institut für Elektroprozesstechnik
Externe Organisation(en): Technische Universität Chemnitz
Typ: Artikel
Journal: International Journal of Microstructure and Materials Properties
Band: 13
Seiten: 27-38
Anzahl der Seiten: 12
ISSN: 1741-8410
Publikationsdatum: 25.07.2018
Publikationsstatus: Veröffentlicht
Peer-reviewed: Ja
ASJC Scopus Sachgebiete: Werkstoffwissenschaften (insg.)
Elektronische Version(en): https://doi.org/10.1504/IJMMP.2018.093288 (Zugang: Geschlossen)

BibTeX

@article{a7e8142b7d7140c7a91855ef6b4ee722,
title = "Numerical modelling of industrial scale high frequency welding of cladded pipes",
abstract = "The aim of this work is to develop a model to simulate the high frequency (HF) welding process for cladded pipes and to find process parameters to solve the inconvenient power proportion between the cladding layers. A 2D model of HF pipe or profile welding was created. This model considers the most important parameters of the longitudinal HF-welding process of thin walled cladded pipes. Effects of welding speed, current frequency and material properties have been examined. The material combination of the metal sheets contains S235 as the carrier material and the corrosion resistant alloy 625 for the inner tube cladding. The results have been compared to an available experiment and to gain the basic validation of the model. An approach is proposed to facilitate high frequency welding of cladded pipes under consideration of industrial requirements for a chosen material combination.",
keywords = "Alloy 625, Cladded material welding, Continuous pipe production, Divergent compounds welding, Electric resistance welding, High frequency welding, Induction welding, Longitudinal pipe welding, Longitudinal profile welding, Profile welding, S235",
author = "Wladimir Ebel and Martin Kroll and Alexander Nikanorov and Egbert Baake",
note = "Funding information: The IGF-project 19041 BG/FOSTA No. P 1183 of the Research Association for Steel Application (FOSTA) was supported by German Federation of Industrial Research Associations (AiF) in the frame of the Industrial Collective Research program (IGF) from Federal Ministry for Economic Affairs and Energy.",
year = "2018",
month = jul,
day = "25",
doi = "10.1504/IJMMP.2018.093288",
language = "English",
volume = "13",
pages = "27--38",
journal = "International Journal of Microstructure and Materials Properties",
issn = "1741-8410",
publisher = "Inderscience Enterprises Ltd.",
number = "1-2",
}